Split Lebus Double-Folded Rope Groove Sleeve, Two-Piece Split Rope Shell for Φ22.5mm Wire Rope

•  Description

This split Lebus rope groove liner is fabricated from high-performance reinforced nylon material. The workpiece undergoes complete integral machining first, then is split into two independent segments along the A-A section line, with the splitting clearance controlled within 4mm. Thanks to the split two-half structure, operators can install and replace the liner directly on the drum without disassembling the entire reel assembly, greatly lowering maintenance difficulty and downtime.

It adopts right-hand Lebus double-folded rope groove design, specially engineered for Φ22.5mm haulage cables. The rope groove diameter is 22.6mm and the rope arrangement pitch is set at 22.4mm. The climbing transition section for cables winding from the first layer to the second layer is arranged on the fold line section, enabling smooth and gentle layer transition to prevent cable jamming, extrusion, scratch and abnormal wear. All sharp edges and corners are chamfered to eliminate stress concentration. The liner is securely mounted to the drum body by M8 internal hexagonal cylindrical head screws. We provide comprehensive non-standard customization service to meet diversified operating requirements of various winch systems.

• Parameters

• Advantages

Constructed from high-strength engineering nylon, this Lebus groove liner boasts outstanding wear resistance, low friction coefficient, excellent shock absorption and corrosion resistance. It can effectively isolate metal drum and haulage cable, greatly reducing cable abrasion and prolonging the service life of expensive steel cables.

The innovative two-piece split structure brings huge convenience for on-site assembly, inspection and periodic replacement; there is no need to hoist or dismantle the whole drum, saving labor and construction time.

Precision-machined Lebus double-folded grooves guarantee tidy multi-layer cable winding. The optimized transition curve avoids rope crossing and stacking, improving the stability of traction operation.

All edges are smoothly chamfered to eliminate sharp burrs that may damage cables. Apart from standard specifications, we can adjust outer diameter, inner diameter, shell length, groove dimension, rotation direction and chamfer size strictly in accordance with customer drawings and working condition parameters.

• Application

As an essential matching component for winches, traction reels and lifting equipment, our nylon split Lebus groove liner is widely applied across multiple industries.

It fits construction machinery including engineering rescue winches and material hoisting equipment; serves underground and open-pit mining for mine haulage winches, underground trolley traction and roadway equipment movement. For marine and offshore sectors, it can be equipped on deck winches, offshore auxiliary traction systems and water salvage facilities.

Besides, it works perfectly for port terminal traction, forest log haulage, tunnel engineering equipment, rail transit construction and emergency rescue operations. Under heavy-load, continuous traction and complex outdoor working environments, the liner offers stable rope arrangement guidance and reliable protection for haulage cables.